In this research, novel zinc-based alloys with a fixed composition of 1 wt% Mg and varying amounts of copper (Zn-1Mg-xCu) were fabricated through casting and subsequently evaluated for their corrosion properties and microstructural characteristics. Polarization and electrochemical impedance spectroscopy (EIS) tests were conducted in a specialized cell containing simulated body fluid, and corrosion current density (icorr) and corrosion potential (Ecorr) were calculated. Additionally, immersion tests in simulated body fluid were performed for durations of 24 and 168 hours, during which changes in sample weight and solution pH were measured. The results indicated that the corrosion current density increased with the addition of copper to the binary Zn-1Mg alloy. The highest corrosion current density, measuring 12.87 𝜇A/cm2, was observed in the Zn-1Mg-4Cu alloy. The corrosion potential did not exhibit a significant increase with the addition of copper across all compositions. Electrochemical impedance spectroscopy results demonstrated a decrease in corrosion resistance as the copper content increased. The Zn-1Mg-1Cu alloy exhibited the highest resistance. Higher copper content led to a larger volume fraction of Zn/Mg-Cu eutectic, decreasing the cathode-to-anode ratio and increasing corrosion. No discernible changes in sample weight or the pH of the simulated body fluid were observed after 24 hr. After 168 hours, the Zn-1Mg-4Cu alloy experienced a maximum weight loss of 103.9 mg and a pH increase to 7.8. The formation of galvanic couples between the zinc-rich dendritic matrix and the Zn/Mg-Cu eutectic phase is responsible for these changes in the corrosion properties of the ternary Zn-1Mg-xCu alloy.
[1]C. Shen, X. Liu, B. Fan, P. Lan, F. Zhou, X. Li, H. Wang, X. Xiao, L. Li, S. Zhao, Z. Guo, Z. Pu, Y. Zheng, Mechanical properties, in vitro degradation behavior, hemocompatibility and cytotoxicity evaluation of Zn–1.2Mg alloy for biodegradable implants, RSC Adv 6 (2016) 86410–86419. https://doi.org/10.1039/C6RA14300H.
[2]Y.F. Zheng, X.N. Gu, F. Witte, Biodegradable metals, Materials Science and Engineering R: Reports 77 (2014). https://doi.org/10.1016/j.mser.2014.01.001.
[3]J. Venezuela, M.S. Dargusch, The influence of alloying and fabrication techniques on the mechanical properties, biodegradability and biocompatibility of zinc: A comprehensive review, Acta Biomater 87 (2019). https://doi.org/10.1016/j.actbio.2019.01.035.
[4]J. Zhang, Z. Shang, Y. Jiang, K. Zhang, X. Li, M. Ma, Y. Li, B. Ma, Biodegradable metals for bone fracture repair in animal models: A systematic review, Regen Biomater 8 (2021). https://doi.org/10.1093/rb/rbaa047.
[5]J. Kubásek, D. Vojtěch, E. Jablonská, I. Pospíšilová, J. Lipov, T. Ruml, Structure, mechanical characteristics and in vitro degradation, cytotoxicity, genotoxicity and mutagenicity of novel biodegradable Zn-Mg alloys, Materials Science and Engineering C 58 (2016). https://doi.org/10.1016/j.msec.2015.08.015.
[6]J.L. Wang, J.K. Xu, C. Hopkins, D.H.K. Chow, L. Qin, Biodegradable Magnesium-Based Implants in Orthopedics—A General Review and Perspectives, Advanced Science 7 (2020). https://doi.org/10.1002/advs.201902443.
[7]C.F. Dunne, G.K. Levy, O. Hakimi, E. Aghion, B. Twomey, K.T. Stanton, Corrosion behaviour of biodegradable magnesium alloys with hydroxyapatite coatings, Surf Coat Technol 289 (2016). https://doi.org/10.1016/j.surfcoat.2016.01.045.
[8]C. Wang, H.T. Yang, X. Li, Y.F. Zheng, In Vitro Evaluation of the Feasibility of Commercial Zn Alloys as Biodegradable Metals, J Mater Sci Technol 32 (2016). https://doi.org/10.1016/j.jmst.2016.06.003.
[9] sayed A. Salahi, N. Hassanzadeh Nemati, Effect of surface-modified biodegradable Zinc-based alloys on their biological and corrosion properties in medical implants: A Review Article, Clinical Excellence 12 (2023) 30–50.
[10]J. Rao, H. Gao, J. Sun, R. Yu, D. Zhao, Y. Ding, A Critical Review of Biodegradable Zinc Alloys toward Clinical Applications, ACS Biomater Sci Eng 0 (n.d.) null. https://doi.org/10.1021/acsbiomaterials.4c00210.
[11]G.K. Levy, J. Goldman, E. Aghion, The prospects of zinc as a structural material for biodegradable implants—a review paper, Metals (Basel) 7 (2017). https://doi.org/10.3390/met7100402.
[12]M. Sikora-Jasinska, E. Mostaed, A. Mostaed, R. Beanland, D. Mantovani, M. Vedani, Fabrication, mechanical properties and in vitro degradation behavior of newly developed Zn[sbnd]Ag alloys for degradable implant applications, Materials Science and Engineering C 77 (2017). https://doi.org/10.1016/j.msec.2017.04.023.
[13]M.W. Ghani Fahmi, A.F. Trinanda, R.Y. Pratiwi, S. Astutiningtyas, A. Zakiyuddin, The Effect of Zr Addition on Microstructures and Hardness Properties of Zn-Zr Alloys for Biodegradable Orthopaedic Implant Applications, in: IOP Conf Ser Mater Sci Eng, 2020. https://doi.org/10.1088/1757-899X/833/1/012065.
[14]S. Zhu, C. Wu, G. Li, Y. Zheng, J.F. Nie, Microstructure, mechanical properties and creep behaviour of extruded Zn-xLi (x = 0.1, 0.3 and 0.4) alloys for biodegradable vascular stent applications, Materials Science and Engineering: A 777 (2020). https://doi.org/10.1016/j.msea.2020.139082.
[15]K. Wang, X. Tong, J. Lin, A. Wei, Y. Li, M. Dargusch, C. Wen, Binary Zn–Ti alloys for orthopedic applications: Corrosion and degradation behaviors, friction and wear performance, and cytotoxicity, J Mater Sci Technol 74 (2021). https://doi.org/10.1016/j.jmst.2020.10.031.
[16]R.J. Guillory, A.A. Oliver, E.K. Davis, E.J. Earley, J.W. Drelich, J. Goldman, Preclinical In Vivo Evaluation and Screening of Zinc-Based Degradable Metals for Endovascular Stents, JOM 71 (2019). https://doi.org/10.1007/s11837-019-03371-5.
[17]H. Jin, S. Zhao, R. Guillory, P.K. Bowen, Z. Yin, A. Griebel, J. Schaffer, E.J. Earley, J. Goldman, J.W. Drelich, Novel high-strength, low-alloys Zn-Mg (< 0.1 wt% Mg) and their arterial biodegradation, Materials Science and Engineering C 84 (2018). https://doi.org/10.1016/j.msec.2017.11.021.
[18]A.A. Oliver, R.J. Guillory, K.L. Flom, L.M. Morath, T.M. Kolesar, E. Mostaed, M. Sikora-Jasinska, J.W. Drelich, J. Goldman, Analysis of Vascular Inflammation against Bioresorbable Zn-Ag-Based Alloys, ACS Appl Bio Mater 3 (2020). https://doi.org/10.1021/acsabm.0c00740.
[19]H. Yang, B. Jia, Z. Zhang, X. Qu, G. Li, W. Lin, D. Zhu, K. Dai, Y. Zheng, Alloying design of biodegradable zinc as promising bone implants for load-bearing applications, Nat Commun 11 (2020). https://doi.org/10.1038/s41467-019-14153-7.
[20]J.A. Carvalho, M.T. Fernandes, A.A. Ribeiro, J.A. Castro, In-Vitro Evaluation of Zn-42Mg-4Ca Alloy Fabricated by Powder Metallurgy as a Biodegradable Biomaterial, International Journal of Development Research 11 (2021).
[21]W. Zhang, P. Li, G. Shen, X. Mo, C. Zhou, D. Alexander, F. Rupp, J. Geis-Gerstorfer, H. Zhang, G. Wan, Appropriately adapted properties of hot-extruded Zn–0.5Cu–xFe alloys aimed for biodegradable guided bone regeneration membrane application, Bioact Mater 6 (2021). https://doi.org/10.1016/j.bioactmat.2020.09.019.
[22]H.R. Bakhsheshi-Rad, E. Hamzah, H.T. Low, M. Kasiri-Asgarani, S. Farahany, E. Akbari, M.H. Cho, Fabrication of biodegradable Zn-Al-Mg alloy: Mechanical properties, corrosion behavior, cytotoxicity and antibacterial activities, Materials Science and Engineering C 73 (2017) 215–219. https://doi.org/10.1016/j.msec.2016.11.138.
[23]H.R. Bakhsheshi-Rad, E. Hamzah, H.T. Low, M.H. Cho, M. Kasiri-Asgarani, S. Farahany, A. Mostafa, M. Medraj, Thermal characteristics, mechanical properties, in vitro degradation and cytotoxicity of novel biodegradable Zn-Al-Mg and Zn-Al-Mg-xBi alloys, Acta Metallurgica Sinica (English Letters) 30 (2017) 201–211. https://doi.org/10.1007/s40195-017-0534-2.
[24]Z. Tang, J. Niu, H. Huang, H. Zhang, J. Pei, J. Ou, G. Yuan, Potential biodegradable Zn-Cu binary alloys developed for cardiovascular implant applications, J Mech Behav Biomed Mater 72 (2017). https://doi.org/10.1016/j.jmbbm.2017.05.013.
[25]J. Sun, J. Chen, Y. Shen, M.A. Siddiqui, W. Wang, S.K. Kolawole, Z. Shi, X. Su, Effects of Cu Content on the Corrosion Behavior, Mechanical Properties, Cytocompatibility, and Antibacterial Performance of Zn–1Mg–xCu Alloys, Physica Status Solidi (A) Applications and Materials Science 220 (2023). https://doi.org/10.1002/pssa.202300606.
[26]T.A. Vida, E.S. Freitas, N. Cheung, A. Garcia, W.R. Osório, Electrochemical corrosion behavior of as-cast Zn-rich Zn-Mg alloys in a 0.06M NaCl solution, Int J Electrochem Sci 12 (2017). https://doi.org/10.20964/2017.06.37.
[27]H. Gong, K. Wang, R. Strich, J.G. Zhou, In vitro biodegradation behavior, mechanical properties, and cytotoxicity of biodegradable Zn-Mg alloy, J Biomed Mater Res B Appl Biomater 103 (2015). https://doi.org/10.1002/jbm.b.33341.
[28]X. Zhuo, Y. Wu, J. Ju, H. Liu, J. Jiang, Z. Hu, J. Bai, F. Xue, Recent progress of novel biodegradable zinc alloys: from the perspective of strengthening and toughening, Journal of Materials Research and Technology 17 (2022). https://doi.org/10.1016/j.jmrt.2022.01.004.
Farahany, S., Cheraghali, E., & Borhan, S. (2025). An Investigation of the Corrosion Characteristics of Zn-1Mg-xCu Biodegradable Alloy in Simulated Body Fluid. Metallurgical Engineering, 28(1), 58-66. https://doi.org/10.22076/me.2025.2037403.1413
MLA
Farahany, S., Cheraghali, E., & Borhan, S. "An Investigation of the Corrosion Characteristics of Zn-1Mg-xCu Biodegradable Alloy in Simulated Body Fluid", Metallurgical Engineering, 28, 1, 2025, 58-66. doi: 10.22076/me.2025.2037403.1413
HARVARD
Farahany S., Cheraghali E., Borhan S. (2025). 'An Investigation of the Corrosion Characteristics of Zn-1Mg-xCu Biodegradable Alloy in Simulated Body Fluid', Metallurgical Engineering, 28(1), pp. 58-66. doi: 10.22076/me.2025.2037403.1413
CHICAGO
S. Farahany, E. Cheraghali & S. Borhan, "An Investigation of the Corrosion Characteristics of Zn-1Mg-xCu Biodegradable Alloy in Simulated Body Fluid," Metallurgical Engineering, 28 1 (2025): 58-66, doi: 10.22076/me.2025.2037403.1413
VANCOUVER
Farahany S., Cheraghali E., Borhan S. An Investigation of the Corrosion Characteristics of Zn-1Mg-xCu Biodegradable Alloy in Simulated Body Fluid. Metallurgical Engineering. 2025;28(1):58-66 (In Persian). doi: 10.22076/me.2025.2037403.1413